Cold Storage Monitoring System

Warehouse software that brings temperature data, stock and expiry dates together on one screen, and alerts you within minutes when something drifts out of range.

IoT Temperature and Humidity Monitoring Instant Alarm Notifications Batch / Lot and Expiry Tracking FEFO Dispatch
PriceFixed-price project quote, within 24 hours
Phone+90 850 335 10 87
E-mailinfo@360-soft.com
Cold Storage Monitoring System

Where do risks build up in the cold chain?

In the cold chain, a product’s value depends on being able to prove what happened to it during every hour it spent in storage. If a room drifts out of range for two hours around midnight and nobody notices until morning, it is no longer just a technical fault: it means a team trying to work out which batches were affected, and a loss nobody can quantify. These are the problems we meet most often at businesses storing food, non-pharmaceutical chilled goods, frozen products and fresh produce:

1. Temperature data is disconnected from stock

In many warehouses temperature is watched on one screen and stock in another program. When a room goes out of range, the answer to “which client’s batches were in that room?” has to be dug out by hand. A structure that links sensor data to room and rack locations, and locations to batches, answers that question in one click.

2. The alarm goes off but nobody sees it

A light on a panel inside the warehouse, or a notification sitting in a vendor’s app, is useless outside working hours. An alarm has to reach the right person, be acknowledged, and be escalated when it is not. We build this flow with n8n workflow automation and deliver notifications over WhatsApp, SMS and e-mail.

3. Expiry and batch tracking lives on paper

A product forgotten on the shelf as its expiry date approaches means direct loss; shipping the wrong batch means a customer complaint. When batch/lot numbers and expiry dates are scanned into the system at goods receipt, the FEFO (first expired, first out) rule is applied automatically at dispatch and the picker is told exactly which batch to take.

4. The pre-inspection scramble for records

Where temperature logs are filled in by hand, it is common to see staff trying to fill in missing days just before an inspection. Automatic, timestamped records mean a report can be produced the moment it is requested.

The building blocks of cold storage software

Sensor Data Collection Layer

Collecting temperature and humidity readings arriving over MQTT, REST, Modbus TCP or a LoRaWAN network server, and mapping each device ID to its room and zone.

Live Warehouse Dashboard

Live room values, limit status, time of last reading and extra sensor signals such as doors left open, all on one screen, with a mobile-friendly view.

Alarms and Escalation

Room-level limits and tolerance periods, data-loss alarms, mandatory acknowledgement with a comment, and escalation of unacknowledged alarms to a senior manager.

Batch / Lot and Expiry Management

Batch and expiry entry at goods receipt, location-based stock, lists of products nearing expiry and client-specific alerts.

FEFO Picking and Dispatch

The system suggests the batch on each dispatch order, the picker confirms with a handheld terminal, and a warning appears if the wrong batch is scanned.

Affected Batch Analysis

For any excursion, every batch that was in the room during the event, along with its owner, is listed automatically.

Client Portal

Screens for storage clients covering stock, expiry, temperature history reports and dispatch requests.

Reporting and Archive

Temperature reports by room and period, alarm and response history, with PDF and Excel export.

Manual tracking versus an integrated system - Cold Storage Monitoring System

Manual tracking versus an integrated system

Area Manual tracking Integrated monitoring system
Temperature logging A chart filled in by hand at set times Continuous, timestamped readings from the sensor
Out-of-range event Noticed at the next check Automatic notification once the tolerance period ends
Affected products Matched by hand from the records Room stock at the time of the event listed automatically
Expiry control Shelf walks and visual checks Upcoming expiry list and FEFO suggestion
Client information On request by phone and e-mail Self-service access in the portal
Inspection readiness Gathering and completing files Period report produced instantly

Implementation steps

01

Discovery and device inventory

We review your room layout, the make, model and data output method of your existing sensors and data loggers, your network infrastructure and your stock process.

02

Integration prototype

Sensor data flowing into the system, plus the limit and alarm setup, is brought to life on one or two rooms; data latency and behaviour during outages are measured.

03

Stock and batch module

Goods receipt, location, batch/expiry and dispatch flows are built together with the handheld terminal screens, and existing stock is imported.

04

Rollout to all rooms

The remaining rooms go live, escalation lists and shift definitions are set up, and staff are trained.

05

Portal and reports

The client portal, period reports and, if needed, the ERP/accounting integration are completed in the final phase.

Warehouse software and sensor data under one roof - Cold Storage Monitoring System

Warehouse software and sensor data under one roof

Cold storage software is built by adding a temperature and traceability layer on top of a standard warehouse management system (WMS), so it also covers core warehouse operations such as goods receipt, location management and stock counts. For counting, see our stock and stock-count automation page; for businesses that want contactless reading at pallet level, see our RFID warehouse tracking system page. At the start of the project we set the hardware criteria for handheld terminals and labels that have to work at low temperatures, taking the operating conditions into account.

Every special case on the sensor and device side (mixed brands, older data loggers, a separate building network) is handled as part of custom software development. The system can run in the cloud or, if you prefer, on your own servers.

Pricing: Fixed-price project quote, within 24 hours. Simply share the number of rooms and the sensors you use in the quote form.

We integrate with sensors and data loggers that can export their readings over a standard protocol: MQTT, HTTP/REST, Modbus TCP or a LoRaWAN network server. During the analysis phase we review how the devices you already use output their data and, if new sensors are needed, share the technical selection criteria with you. The focus of the project is software and integration; whether hardware supply is in scope is clarified separately in the quote.

That depends on the local memory of the device. Data loggers that can record locally send the buffered readings once the connection is back, and the software places them in the right order using their timestamps. On top of that, receiving no data for a set period is defined as an alarm condition in its own right, so a sensor that has gone silent never goes unnoticed.

Lower and upper limits and a tolerance period are defined for each room or zone. When a limit is breached, an n8n-based automation notifies the shift supervisor by WhatsApp, SMS or e-mail. If the alarm is not acknowledged within the set time, it is escalated to a senior manager. Who acknowledged it, when, and with what explanation is all kept on record.

Yes. In the client portal each client sees only their own batches, stock quantities, expiry status and the temperature history of the room their products are stored in. They can submit dispatch requests through the portal and download the temperature report as a PDF.

The system stores and reports room-level temperature history, alarm and response records and batch movements with tamper-proof timestamps. These records give your HACCP plan and internal audits an organised source of data; we work with your food safety lead on which reports are required and in what format.

Once scope items such as the number of rooms and sensors, the device types to be integrated, the client portal and the ERP connection are clear, we prepare a fixed-price quote specific to your project. The quote is sent within 24 hours.

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